PRODUCTION FACILITIES
Design and Development
Lavish Design Limited emphasis on Research & Development as the core for our business. As an Innovative and Sustainable company we have integrated R&D infrastructure and built a team to lead the work of discovering new processes, product developments & improvement of current production infrastructure.
The objective of the R&D division:
Improve process and product by optimization.
Enhancing the efficiency in a sustainable way.
Reducing the utilization of natural resource.
Innovate the sustainable product and process.
Sampling
Lavish Design always give extra priority for all kind of Samples based on customer requirement. Sampling is very important in Apparel industry because the buyers usually place orders after reviewing the quality of the samples. It is one of the key elements of the pre-production processes. The process of developing sample varies based on the buyer’s requirement and the style / type of the garment they are dealing with.
Types of garment Samples are provided by Lavish Design as per customer requiremen
# Ad or photo shoot sample
# Sales man /Marketing /Showroom sample
# Garment performance test (GPT) sample
# Development sample
# Proto sample
# Fit sample
# Size set sample
# Strike-off sample
# Counter sample
# Pre-production (PP) sample
# Wash sample
# Top of production (TOP) sample
# Shipment sample
# The main purposes of the sampling process are given below:
Cutting
Our printing facilities are capable of carrying out bulk productions of all sorts of RMG printing. Aanika Printing Limited is our own printing factory. We also have our dedicated Design making department to execute any kind of designs.
Types of Printing offered to our clients:
Garment cutting is a crucial process in the production of clothing, involving the cutting of fabric pieces based on patterns to create the desired garment shape. Here is a general overview of the garment cutting process and its working procedure:
Pattern Development: The first step is to develop patterns based on the design specifications of the garment. Patterns are templates or templates that represent the different fabric pieces required to construct the garment. They are usually made of paper or cardboard.
Fabric Spreading: Once the patterns are ready, the next step is fabric spreading. Fabric rolls are laid out on a large cutting table, and layers of fabric are spread on top of each other. The number of layers depends on the fabric thickness and the desired quantity of garments to be cut.
Marking the Fabric: After the fabric spreading, the pattern pieces are placed on
Print & Embroidery
Our printing facilities are capable of carrying out bulk productions of all sorts of RMG printing. Aanika Printing Limited is our own printing factory. We also have our dedicated Design making department to execute any kind of designs.
Types of Printing offered to our clients:
Pigment/Water print
Semi rubber print
Rubber print
Crack print
Flock print
Reflective print
Puff print
Glitter print
High-density print/HD print
Foil Print
Sublimation print
Process/Photo print
Discharge print
Gel print
Beats print
Sugar print
Embossed print
Sewing
Production is the core and main thing any factory. We are highly concern about produciton with quality. Highly experinced worker and management team is our main strength. As we are belive in women empowerment, here about 70% worker are women.
Production processes:
Firstly the PP sample is approved by the buyer.
Patterns are finalized.
The whole process of production is planned out.
Desired fabric is manufactured or sourced.
The fabric is dyed, washed and other chemical treatments are carried out as per order instructions.
Accessories and trims are manufactured or sourced as per client’s requirement.
The fabric is cut out to the measurements of the finalized patterns.
Printing process is carried out.
Garment sewing and additions of the accessories are done.
The final ready products are checked and packed as per buyer’s requirements.
The consignment is shipped to the buyer’s desired country port either by ship/air.
Quality check steps:
An order is deemed to be active only after the PP sample is approved by the buyer.
Quality of the yarns used is checked by our professionals.
Knitting/weaving process is monitored and each roll of fabric is individually checked through digital infrared check-tables.
After dyeing and washing procedures, the fabric rolls are checked again for defects.
Accessories are checked both manually and automatically after production by our quality control team.
After pattern cutting, quality check is carried out by QCs.
In-line QC is carried out.
Pre-final inspection is performed.
Only after the pre-final inspection is carried out the goods are ready for the final inspection.
After the final inspection is done, if only we are certain that all the client’s requirements have been carried out to the point, only then we let the shipment to go through.
International compliance codes and national compliances are strictly maintained throughout the whole process of manufacturing of our RMG products. As our client’s satisfaction is a matter of importance to us, we leave no stones unturned in the fact of quality and we make sure our footprint on the market is eco-friendly.
Washing
Different types of garment wash techniques have a significant impact on the overall appearance and texture of clothing. One such technique is stone washing, which involves washing garments with pumice stones to create a worn-out, distressed look. This process can weaken the fabric and reduce its lifespan. Acid wash, another popular technique, involves treating garments with chemicals to achieve a faded or bleached effect. While it can give a unique appearance, it can also weaken the fabric and make it more prone to damage. On the other hand, enzyme wash uses enzymes to create a soft and worn-in feel without causing excessive fabric damage. Each wash technique has its own distinct impact on garments, and understanding these effects can help consumers make informed choices about their clothing preferences. Lavish Design and it’s technical team are highly experienced in wash garments, specially in knit garment wash technique. Different kind of garment wash are doing here including..
#Pigment Dye
#Pigment Dye Acid Wash
#Enzyme Wash
#Stone Wash
#Tie Dye
#Deep Dye
#Cool Dye
Finishing
Lavish Design has a team of experienced and well qualified QA & QCs. They are involved in each and every stage of production at all production units round the clock, right after the pre-cutting approval is given.
The QCs deployed at our factories constantly monitor the production and conduct size, set, Inline, midline, pre-final and final inspections; making certain that everything is up to the mark.
All inspection reports are reviewed and signed by the Quality & Merchant team.
Final inspection can only be carried out, if the results of the pre-final inspection conducted by us is satisfactory. After getting all quality approval from the client’s end
E-Commerce Facilities
E-commerce facilities have revolutionized the way we shop and conduct business. With the advent of technology and the internet, online platforms have become a popular choice for consumers and businesses alike.
One of the key advantages of e-commerce facilities is convenience. Shoppers can browse through a vast array of products from the comfort of their homes, eliminating the need for physical store visits. The 24/7 availability of online stores allows customers to shop at any time that suits them, accommodating busy schedules. Lavish Design offer a moq 300 piece with ornate styling to help e-commerce base fashion entreprenures. We also doing custom design, developement and make garments of minimum qty for E-Commerce seller.
Quality Control and Quality Assuarance
Lavish Design has a team of experienced and well qualified QA & QCs. They are involved in each and every stage of production at all production units round the clock, right after the pre-cutting approval is given.
The QCs deployed at our factories constantly monitor the production and conduct size, set, Inline, midline, pre-final and final inspections; making certain that everything is up to the mark.
All inspection reports are reviewed and signed by the Quality & Merchant team.
Final inspection can only be carried out, if the results of the pre-final inspection conducted by us is satisfactory. After getting all quality approval from the client’s end & final inspection, goods are ready for Shipment.
Fabric Sourcing
To ensure the best quality fabric for our products, we work with knitting factories equipped with the latest machineries and who use the best quality machine accessories (needles, sinkers, yarn feeders, etc.) to produce seamless and uninterrupted rolls of fabrics, Of course piloted by experienced operators and supervisors.
Types of Knitted Fabrics we are working based on customer requirement and producing different kind of denim Garments:
Single jersey fabrics
Double Jersey Fabrics
Interlock
Slub fabrics
Burn out fabrics
Melange fabrics
Fleece fabrics
French terry fabrics
Design terry fabrics
Micro or baby terry fabrics
Pique fabrics
Lacoste fabrics
Rib fabrics
Sequence fabrics